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Thermal Monitoring System (ThermoInspector)



Thermal monitoring system

The Workswell ThermoInspector parameterized NDT inspection system for inspecting production quality. The ThermoInspector system is well-established in numerous areas of industry: plastic, glass, steel, foundry, wood, paper and chemicals etc.

  • Machine vision
  • Process control
  • Automation
  • Metrology
  • Pyrometric functions
  • Temp. measurement

System composition

The main part of the Workswell ThermoInspector system consists of a central unit and up to to four thermal cameras that can be simultaneously connected to the system. The delivery of the system includes Workswell WIC thermal cameras with a high thermal sensitivity (up to 30 mK), a high temperature range (up to 2000 °C) and a strong sealed enclosure (up to IP65).

The central unit of the system is a universal industrial PC with included peripherals, 8 x digital inputs / outputs, 4x Ethernet interface with an integrated PoE supply and a IP64 rated case (dust tight). The system is cooled completely passively without the need for ventilators or fans. The central unit is available in two versions: as an independent industrial PC with dimensions of 26 x 22 x 8 cm, or as an all-in-one PC with a high-quality touch full HD screen and a IP65 enclosure rated as “dust tight” and “slightly water resistant”.


System functions

The Workswell ThermoInspector is a programmable system made for to inspect quality production, process control and NDT. A major benefit of this system is the wide-ranging options for the configuration and programming of the system, including the appearance and evaluation of functions. The system also allows to create programme modules for specific machine vision algorithms or videometry, which is required for some applications.

System has a wide range of visualization settings (temperature profiles and time courses, method of visualisation, including setting of pallets, etc.), alarms, evaluation rules etc. ThermoInspector can record data constantly and can record individual anomalous events on a HDD or to a server via Ethernet.

Using digital inputs and outputs, the system can be connected to the master control system, such as PLC or it can directly control the manufacturing machinery and process.

Key features

  • Self-contained system, including control unit and accessories
  • Up to 4 thermal cameras with the resolution 640×512 px or 336×256 px
  • Plug and Play installation, easy system configuration
  • Full-screen visualization for operators
  • Online graphic statistics
  • 8x digital inputs/outputs, 4x Ethernet interface
  • Supply through PoE (Power over Ethernet)
  • IP65 level of coverage for thermal camera and touch panel
  • Temperature range up to 550°C (optional 2,000°C)

Thermoinspector Video


Technical information & documents